Industrial Event Camera VOC for Installation Monitoring– from Pepperl + Fuchs

Within a modern intralogistics business automated high-bay warehouses with stacker cranes are a central element to their smooth and efficient operation. Allowing quick storage and retrieval of products and materials and optimising the available warehouse space. When installed in deep-freeze storage facilities their components must also be able to withstand the demanding requirements and extremely low temperatures. An uninterrupted cold chain has to be guaranteed throughout the movement of the goods stored there.

The Height of Reliability

Reliability, throughput, high precision, and high speed are the prerequisites of a stacker crane installation and failures and downtimes have to be avoided at all costs as any delay can trigger an expensive cascade of issues.

As you can imagine, most of the locations in the high-bay warehouse can be both difficult and dangerous for engineers to access for inspection. It would be ideal if the fault situation could be analysed before taking any further action, such as readjusting the crane.

As well as being ideal for Stacker Crane applications the VOC event camera also enables reliable monitoring of sensor-secured access areas, and if a machine or system is stopped by the access guarding, the recording of the trigger event is available for remote access.

The clever design engineers at Pepperl + Fuchs, a leading manufacturer of industrial control and automation product solutions, have created the ideal Industrial Event Camera solution, available to purchase from Kempston Controls today. Below we explore its abilities in this short write-up.

Industrial Event Camera VOC for Industrial Applications

The Pepperl + Fuchs Industrial Event Camera, for example, can be mounted directly on to a stacker crane, monitoring the storage and retrieval processes performed during its shift. The event camera continuously records the last 60 seconds of the video livestream in its integrated circular buffer. Faults or defined events in the sequence act as triggers for the camera to transfer cached data to permanent storage on an appropriate SD card.

These recordings last for up to 60 seconds before and after the event, enabling them to be used to identify the cause and the current status. Only relevant events are recorded and the image sequences can be used for immediate fault analysis or long-term process optimisation.

Unlike a continuous video sequence, event-oriented storage not only handles data streams economically, but also allows direct access to recordings. The date, time, and error message are displayed in the text overlay of the recording. A digital hardware input can record trigger signals that come directly from the control system or a trigger sensor.

Industrial Event Camera Benefits at a Glance

  • Event-driven video recordings up to 60 sec before and after the trigger signal
  • Fast analysis – recording of relevant events with timestamp and additional text
  • Easy integration into IT systems via REST API and to standard HMI displays with RTSP
  • Flexible use due to large viewing area, high operating temperature range
  • High efficiency – reduced network load through optimised local data storage
  • IP65 degree of protection makes it impermeable to dust and water jets.
  • Targeted image information for fault analysis and process optimisation
  • Easy integration without additional PC hardware
  • Access via web browser or individually programmed user interface

Technical Features

  • HD livestream via Real-Time Streaming Protocol (RTSP)
  • Large field of view, can be mounted 0.5 to 10 Metres from view area
  • Digital hardware input for trigger sensor or trigger signal
  • Internal circular buffer for video sequences 60 seconds
  • SD card stores up to 10,000 sequences
  • Quick and easy classification of the relevant recording
  • REST API for comprehensive integration into IT systems
  • Temperature range –30° C to +50° C

The password-protected user interface can be displayed on any web browser and provides a live image in HD quality, enabling the event camera to be easily configured. There is no need for additional PC hardware for integration and storage. An optional integrated heating system is available for use in cold storage and outdoor areas, resulting in an operating temperature range from –30° C to +50° C. Whatever your application, the Pepperl + Fuchs Industrial Event VOC camera will ensure you and your process is ready for any eventuality, reducing possible downtime and optimising your installation.

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Inductive sensors for harsh places

Ex Isolation Barriers for when Reliability Matters, Created by Rechner Sensors

What is an Ex Isolation Barrier?

In any dangerous working environment intrinsically-safe protection plays a vitally important role in helping to protect personnel working in those specific areas, and of course the business and installation itself.

To safely use field devices such as sensors, solenoids, valves and transmitters, intrinsically safe isolation barriers will be required. These barriers typically don’t prevent signals or communication from getting through but are designed to stop dangerous levels of current and voltage. Barrier devices limit energy to low levels making them incapable of causing ignition, electrical shocks, fires, and explosions.

These devices are based on the galvanic separation of intrinsically safe and non-intrinsically safe circuits. This ensures a high degree of safety as there is no conductive connection between the hazardous area and the outside world.

Ex Isolation Barriers for a  wide range of industries

Isolation barriers are ideal for when there is an application in a hazardous area and the cost for explosion-proof protection is too prohibitive. Typical applications where you may find isolation barriers being used include the oil and gas industries, pharmaceutical, food and beverage, chemical production and numerous others.

An isolation barrier has to provide dependable Ex isolation, accurately transmit signals and also display error messages should a problem arise. These barriers also need to have a long life in the field and be easy to install.

Rechner Sensors, a leading manufacturer of industrial process control equipment has also created a comprehensive range of Ex isolation barriers that are available to buy from Kempston Controls today

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The Rechner Sensors N-132 Ex Isolation Barriers

The Rechner Sensors N-132… range of Ex Isolating Barriers (switching amplifiers) are for use in zones 0, 1, 2 (Gas) or 20, 21, 22 (dust). These field proven barriers and have been cleverly and reliably designed to transmit switching operations from an intrinsically safe control circuit to a non-intrinsically safe active current circuit.

A power pack, switching amplifier, electronic evaluation unit and output relay are all integrated in to the compact 17.6 mm sized housing and are EMC-approved according to IEC 61000-4-2 to 5. These capable isolation barriers provide everything needed to ensure dependable operation without demanding valuable control cabinet real estate.

Ex Isolation Barriers in situ

LED displays are integrated in the front plate of the N-132 range of isolation barriers providing valuable information for the user, with green for stand-by, state of output is shown in yellow and a wire-break, short circuit of the sensor cable will produce a red warning LED. Quick mounting is possible according to NS35/15 or NS35/7,5.

The isolating switching amplifiers can be actuated by two NAMUR sensors or by using potential free mechanical contacts which are mounted in zones 0, 1, 2 (gas), or 20, 21, 22 (dust).

These capable control units are designed according to NAMUR-DIN 19234 or EN 60947-5-6 intrinsically safe and according to IEC 60079 [Ex ia] II C. The conformity is certified in Germany by DEKRA EXAM GmbH.

N-132 Ex Isolation Barrier Common Features

  • Connect 2 NAMUR-Sensors or potential-free mechanical contacts in zones 0, 1, 2 (gas) or 20, 21, 22 (dust)
  • Compact design – only 17.6 mm width
  • Removable screw terminals
  • Indication sensor wire-break or short-circuit via relay contact
  • Wide operating voltage range, AC and DC (varies on chosen model)
  • LED indicators – yellow/green/red
  • Actuating signal – NAMUR EN 60547-5-6
  • For applications up to SIL 2 according to IEC 61508 (model dependant)

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Harsh Environment Sensors

Laser Sensors with the Edge

BN Series Control Devices from Pizzato, Capable, Versatile & Easy to Install

Pizzato Elettrica is one of the world’s leading manufacturers and suppliers of position switches, microswitches, foot switches, safety devices and control devices. Their comprehensive industrial automation solution portfolio contains the versatile range of BN series control devices, capable modular products that are the perfect control solution for many industrial process control applications. Kempston Controls has access to the entire Pizzato product range, so whatever you need we can get it for you at the best possible price.

BN Series – Simple to Install

The primary feature of the BN series control device range is their easy installation, the in-line holes make it simple to fit and wire and being plug-and-play, all you have to do is plug the connector in. In case the unit develops a fault or is damaged they can be replaced immediately thanks to their monolithic design, without the need for rewiring helping the user avoid any possible errors.

BN Series Control Devices

Versatile, the BN Series control device units are designed with rotatable modules that provide various installation options when mounting on the machine. After loosening the fixing screws, the upper and lower modules can be turned 90 degrees to the desired configuration. Another advantage is that the fixing modules cannot be detached from the device body.

Ingress Resistant

Disassembly of the individual parts is not necessary and there is no risk of losing parts or reassembling them incorrectly. The fixing screws are protected by push-in caps, which not only prevent dirt from accumulating, but they also block access to the screws and make it less likely someone will tamper with them.

BN Series Control Devices

The BN series control device unit is available in various configurations, designed to cater for a wide variety of installation applications: for standard applications, configurations with 3 or 4 devices are ideal, while configurations with 6, 7 or 8 devices are available for more complex applications, providing the user with more control and signalling devices in the same location.

Protected against accidental damage

Featuring recessed control devices in the outer housing means they’re protected from accidental knocks and damage leading to a longer operational life. They only protrude a little from the front face, so the BN series remains within a maximum width of just 40 mm.

BN Series Control Devices

In all of the BN series device configurations, a variety of control devices can be installed and also illuminated by integrated LEDs. The buttons feature lenses that can be laser marked for a resistant, indelible engraving, allowing the user to customise the lenses with a wide range of text and symbols

The Pizzato Elettrica BN series of modular control device units have the same shape and dimensions as the RFID safety switches with lock belonging to the Pizzato NS series, giving machine manufacturers who already use the NS series the chance to create a uniform installation that is aesthetically pleasing.


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ATEX Sensors

ATEX Sensors you can depend on from Rechner, Brought to you by Kempston Controls

Rechner is renowned for the design and manufacture of one of the widest ranges of fully certified ATEX sensors and probes available in the marketplace, including capacitive and inductive versions. This broad ensemble of sensor options covers all markets and applications and they are produced using approved materials for each market sector. With hundreds of years of collective expertise in the creation of sensors for demanding areas, Rechner sensors are the ideal solution for whatever your ATEX installation demands. All of which are available to purchase from Kempston Controls.

Choosing the right ATEX Sensor

It’s vital that you select the correct sensors for your specific certified ATEX Zone, considering all the safety objectives, responsibilities and all the critical steps that need to be appraised. All of these considerations will help you ensure the full protection of your employees working in ATEX zones, along with the installation itself.

Typical applications for ATEX rated sensors include: Chemical production, Pharmaceutical, Distilleries, Flour and Grain handling, Landfill sites, Offshore Oil and Gas and so much more.

Speak to the ATEX Sensor Specialists at Kempston Controls

If you have an ATEX application or installation that requires sensor control feedback, please call the specialist Sensors Team at Kempston Controls to discuss your requirements. Their expertise ensures the best technical and commercial solutions, including an extensive knowledge of ATEX sensor installations.

The impressive range of Rechner hazardous area sensors are available to buy today from Kempston Controls, suitable for a multitude of intrinsically safe zone applications covering both ATEX and IECEx certifications. Additionally, if your application requires a bespoke sensor solution, Kempston’s dedicated specialist sensor team are there to help you achieve your goals.

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RECHNER ATEX Sensors Overview

  • Wide range of ATEX sensors and probes including ATEX and IECEx certified
  • Certified Capacitive and Inductive sensors
  • ATEX interface barriers and amplifiers for all system requirements
  • Approved sensor materials for Chemical, Pharmaceutical, Distillery and Food processes, Bulk Handling, Landfill, Oil + Gas and more
  • Reliable detection of low dielectric media ≤ Ɛr 1.1
  • Sensors are media optimised to detect similar products with one setting
  • Wide range of sensor and probe formats and lengths to suit all set-ups

Whatever sensors your ATEX rated zone needs the dedicated Sensors Team at Kempston Controls are here to help. With specialist technical advice to help you choose the right ATEX rated products to ensure that your installation is as safe as possible. Speak to us today 0n 01933 411 411.

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Safety Switches with RFID and Electromagnetic Security from SICK

What are Safety Switches?

Safety switches are indispensable in many industrial processing applications where safety is essential for the protection of both personnel and machinery. They are ideal for protecting and monitoring the movable physical guards, doors and access panels found on machines and production lines.

Why use Magnetic Safety Switches?

Magnetic safety switches are one solution to monitoring safety guards, with low-wear and low-maintenance. With extended service lives magnetic safety switches are also resistant to shock and vibrations and offer a high level of protection against manipulation.

Dependable, magnetic safety locking switches provide very high reliability for door monitoring and use a strong electromagnet to ensure that the safety guard is closed and the production process runs smoothly.

Industrial installation that requires protection

With the incorporation of RFID transponder technology, different coding levels can be achieved – with universal coding all actuators are accepted; with unique and permanent coding only the previously taught-in actuator is accepted.

SICK is one of the world’s leading manufacturers of sensors and sensor solutions for industrial automation applications. Here we take a quick look at their MLP1 Magnetic Locking Safety Switches, their advantages and applications.

SICK MLP1 Safety Switches with RFID and Electromagnetic Security

The SICK MLP1 safety switches main feature is  magnetic locking, specifically designed for industrial applications that require process protection and a safety function. These safety switches also feature an RFID transponder that acknowledges and monitors the semiconductor outputs, providing maximum safety for door and guard monitoring. The electromagnet ensures that the safety door stays closed and the production process is not interrupted.

The combination of these two low-wear technologies provides high door offset tolerance, increased safety and increased machine availability. The innovative mounting concept and flat actuators of the MLP1 facilitates easy integration into your installation.

MLP1 Safety Switch Features

  • Actuators with low or high coding level
  • High level of manipulation protection through the use of RFID technology
  • Discreet integration into the machine design
  • Magnetic locking force: 500 N, retaining force: 25 N
  • PL e, category 4 (EN ISO 13849), SIL 3 (EN 61508) for door monitoring
  • Increased availability thanks to the high door offset tolerance
  • Offset tolerance: ± 5 mm
  • Standardised or integrated mounting
  • Variants with two M12 plug connectors for simple cascading
  • Simple and safe series connection reduces wiring work.
  • Mount the MLP1 directly on the door frame or inside the machine
  • Save time and money with simple connections and low wear & tear
  • Enclosure rating: IP67

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Safety Switches from SICKin Series

Optimal Process Protection

The MLP1’s strong electromagnet prevents interference in running processes, ensuring that the safety gate remains closed and the production process can function as planned. Further benefits come with the high level of manipulation protection provided by the RFID transponder safety switch, variants with unique coding only accept the previously taught-in actuator.

The high locking force of the electromagnet ensures that the protective door cannot be opened accidently. These safety switches have an offset tolerance of ± 5 mm and, thanks to the transponder technology and electromagnet, provide a reliable door locking function even if the door is not closed correctly.

Safety Switches from SICK

Flexible Mounting, Easy Integration

It’s simple to integrate the MLP1 into your installation, being easily and quickly mounted and barely visible. Thanks to its rugged metal housing and IP67 enclosure these safety switches can withstand harsh ambient conditions providing a long service life. They also feature various connection options and performance level (PL) e.

Safety Switch Applications

  • Protection of personnel in applications which do not involve overrun movements
  • Process protection for automated production systems
  • Applications where precise guidance of the protective door is not permitted

Safety Switch Technical Features

  • Type 4, RFID (EN ISO 14119)
  • Actuator coding level -Low coding level & High coding level (EN ISO 14119)
  • Self-monitoring semiconductor outputs (OSSDs)
  • Power to lock locking principle
  • Door, guard, gate monitoring
  • Locking force FZh – 500 N (GS-ET-19)
  • Cable with plug M12, 5-pin, Cable with female connector, M12, 5-pin, Cable with plug M12, 8-pin
  • LED indicators
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DBL Distribution Blocks

LOGO! 8 – Small Easy to Install Powerful Logic Modules – from Siemens

LOGO! 8 mini controllers, manufactured by Siemens, are a comprehensively designed family of logic modules for use in industrial automation and control applications, ideally suited for smaller scale control tasks.

Easy to install, with minimal wiring and user-friendly programming, it’s simple to implement small automation projects using the LOGO! Soft Comfort Software. These intelligent logic modules  can help you save on control cabinet space, helping save on outlay.

Interfaces such as Ethernet, USB or via the Cloud (with the 8.3 software update), are used for connecting to the IoT, for programming, data transmission, predictive maintenance and power monitoring. Using expansion modules from the LOGO! family means existing installations can be retrofitted, helping to expand your application whenever you need.

Advanced IoT Connectivity with LOGO! 8.3 Soft Comfort Software

LOGO! 8.3 software helps future proof your installations, opening-up the world of IoT. This  capable engineering software offers not only familiar operation in single mode but also easy operation in network mode. Automatic configuration and the ability to open as many as 3 programs at once, and you can drag and drop to easily transfer signals from one program to another.

A wizard helps to set up a cloud connection in LOGO! Soft Comfort in just a few steps, and the web server can be configured by the user to enable control of automation components via mobile devices.

LOGO! 8 Logic Module Features

  • Eight basic units for all voltages, with or without a large display
  • Ethernet port and connections that are backwards compatible
  • 7 digital modules and 3 analogue modules
  • 6-line display with 16 characters per line
  • Maximum configuration: 24 digital inputs, 20 digital outputs, 8 analogue I/O
  • Temperature range–20 °C and +55 °C
  • Choice of white, orange, and red backlighting
  • Time synchronisation between LOGO! basic units
  • LOGO! 8 as SIPLUS extreme for use in especially harsh conditions
  • Conformal coating for added environmental protection
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Ethernet made easy

Integrated Ethernet interface for the entire product family means the logic modules communicate with each other and the SIMATIC S7 systems via Ethernet Modbus TCP/IP for LOGO! 8.1 or higher, allows modules to act as either a client or a server. The CSM add-on module Ethernet 4-port switch, expands the  interfaces local Ethernet networks still further.

Integrated web server

The integrated web server found in the LOGO! basic units is ideal for monitoring and control via WLAN and the Internet, it’s password-protected and suitable for all conventional browsers. The web server is easy to configure with no HTML programming knowledge required. LOGO! 8 can also be operated using a smartphone, tablet, or a PC. The self-configured display has the option of designing web pages for mobile devices using your own pictures, logos and icons. Data can be stored on a micro-SD card and projects can be further processed in HTML if required.

LOGO! Basic Modules

The perfect choice as a fast, uncomplicated and space-saving solution for basic control tasks. LOGO! has long been a constant as an intelligent logic module for small automation projects.

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LOGO! Expansion Modules

A wide range of expansion modules allows the user to set up a flexible LOGO! Configuration with a maximum of 24 digital inputs, 20 digital outputs, 8 analogue inputs and 8 analogue outputs possible.

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LOGO! Power

The mini power supply devices designed like LOGO! modules offer great performance in the smallest space: The excellent efficiency over the complete load range and the low performance loss during idle times guarantee efficient operation.

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LOGO! Inrush Current Limiter

As a ballast unit for SITOP power supplies, SITOP inrush current limiters reliably reduce currents like those caused by the rectifier circuit on the input side with capacitor charging, as in the case of pulse-controlled power supplies.





LOGO Communication

The LOGO! family offers many communication options. In LOGO! 8, the connection to the communication modules is done via Ethernet. This means the entire address range of the inputs/outputs remains available for digital and analogue signals.

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Operator Devices

LOGO! TDE and SIMATIC Basic Panels offer simple operator control and monitoring possibilities. The external text display TDE provides an affordable interface for machine operators and with their sophisticated HMI basic functions, SIMATIC HMI Basic Panels are the ideal entry-level series for simple HMI applications.

LOGO! 8 Starter Kits

Six LOGO! 8 Starter Kits – individually equipped to suit your application. Utilise these kits to learn more about the advantages and possibilities of the logic modules in a quick and easy manner.

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