Category: Industrial Applications

The Wireless Alert Sensor Range from Lascar Expands!

Posted on by Rick Morgan

Lascar have expanded their Wireless Alert Range with the addition of three exciting Wi-Fi enable sensor products. These capable wireless devices offer even more flexibility when it comes to remote sensing across a wide variety of industrial, commercial and domestic applications.

The Wireless Alert LD – Leak Detection

The Wireless Alert LD

The Wi-Fi-connected Wireless Alert LD detects localised leaks or flooding and sends email alerts, using the free ‘FilesThruTheAir’ mobile app (available in the Google Play and the App Store) to a user-selected email address. Once installed the Wireless Alert LD will send and alert when the probe detects the presence of fluid between the sensor contacts, allowing users to take corrective action.

This affordable product is ideal for a wide array of applications where a water leak, or localised flooding could, for example, seriously compromise and damage a valuable piece of equipment or property. Ideal for installation in kitchens, cellars/sumps, public bathroom, chilled storage, water tank overflow, etc.

Wireless Alert LD Features:

  • Leak detection sensor with 1.5 m cable
  • Wi-Fi connected, customisable email alert messages
  • Alert delay settings to prevent unwanted alerts
  • Simple to set up using the free mobile app
  • Two years’ battery life (typical) – 2×1.5V AAA included
  • No ongoing subscription fees
  • Includes sticky pad for wall mounting

Learn More

The Wireless Alert CM – Contact Monitor

The Wireless Alert CM

The Wi-Fi-connected Wireless Alert CM will remotely notify users via email when it detects a volt-free contact has changed state, using the same FilesThruTheAir mobile app as mentioned earlier. Configurable settings include, device name, alert notification message content, alert delay and Wi-Fi network connection. The Alert CM is ideal for monitoring relay contacts, float switches, door contacts, push buttons or any electronic system with a volt-free contact output.

Wireless Alert CM Features:

  • User-configurable alerts for contact open, closed or both, 1.5 m cable
  • Alert delay settings to prevent unwanted alerts
  • Customisable alert messages
  • Sends email alerts and scheduled status reports
  • Wi-Fi connected, WPA/WPA-2 Personal – 802.11bgn
  • Simple to set up using the free mobile app
  • Two years’ battery life (typical) – 2×1.5V AAA included
  • No ongoing subscription fees
  • Includes sticky pad for mounting

Learn More

The Wireless Alert TP-P – Pipe Temperature Sensor

The Wireless Alert TP-P

With a temperature range of -40 to +120°C and a probe complete with a 1.5m cable, the Wireless Alert TP-P will remotely notify users via email (using the FilesThruTheAir mobile app) when the pipe probe detects that the temperature of a pipe is outside of those defined in the user-selected limits.

Configurable settings of the Alert TP-P include, device name, temperature alert limits, alert notification message content and WiFi network connection. The perfect and affordable pipe temperature monitoring solution for countless industrial, commercial and domestic applications.

Wireless Alert TP-P Features:

  • -40 to +120°C temperature probe with 1.5 m cable,  IP65
  • User-configurable high and low temperature limits
  • Sends email alerts and scheduled status reports
  • Flashing alert indicator
  • Wi-Fi connected, WPA/WPA-2 Personal – 802.11bgn
  • Simple to set up using the free mobile app
  • Two years’ battery life (typical) – 2×1.5V AAA included
  • No ongoing subscription fees
  • Includes sticky pad for wall mounting

Learn More

 

Kempston Controls are the people to speak to when it comes to finding your ideal Lascar Wireless Sensor solution. Call us today on +44 (0) 1933 411 411, or email sales at sales@kempstoncontrols.co.uk, or alternatively use the enquiry form below and let us help find the perfect sensor for you.

 

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SicWave – 80 GHz Free-space Radar Level Detection for all Liquids and Solids

Posted on by Rick Morgan

The storage of products such as grains, sugar, ore and liquids can take up a lot of space, typically utilising silo systems which can reach considerable heights. Measuring the level of product within these storage facilities can be difficult at the best of times where both the height and the media within can cause various issues with accurate level sensing. Similarly, production processes that involve stirrers and preparation tanks can create internal environments where accurately measuring the level of the contents within is challenging.

Dust and Foam Frustrations

Dust, moisture, foams, the build-up of residues and other obstructions within a storage or processing vessel can frustrate your average sensor, leading to down time, additional costs and frustration. What you need is a sensing solution that can deliver reliable level sensing results no matter how tall the silo or how demanding the process and the media involved prove to be.

To address these challenges and more, SICK, world renowned for their sensor solutions, have created the high-specification SicWave LFR and LBR ranges of level sensors, these sensors utilise an 80 GHz free-space radar technology delivered via a highly-precise narrow beam that is a thousand times more sensitive than previous generations 26 GHz radar technology.

SicWave LBR – For Solid Media Level Detection

SicWave LBR sensors

Demanding situations require dedicated solutions, the SicWave LBR free-space radar provides continuous non-contact level measurements, is highly resistant to external interference, dust and deposits and works with all solids. A high-contrast built-in LCD display option is available, aiding set-up and installation and providing the user with essential sensor feedback data. Utilising a unique non-contact 80 GHz radar technology and a highly-focused narrow beam, the LBR range is simple to install and is maintenance-free. With a wide range of options such as antenna design, process connectivity and housing material types ensures these sensors are ready for any application.

Avoiding Those False Signals

The narrow field of view also avoids the potential for false signals caused by dusts and deposits on walls or by other obstructions inside the storage vessel the LBR Level Sensor helps prevent unexpected downtime.

SicWave is accessible using bluetooth

 

Remote set-up and interrogation of the sensors is straightforward, either using the on-board WPAN interface to a smartphone or tablet via Bluetooth or through standard HART communication which also enables easy integration with control and diagnostic systems. These sensors feature a 4 – 20 mA output, allowing signals to be monitored and displayed on a cloud-based dashboard environment using IIoT gateways such as SICK’s Telematic Data Collector.

 

 

 

SicWave LBR Solid Media Level Sensor Range Features

  • Non-contact detection principle, continuous measurement
  • 80 GHz free-space radar with various antennas
  • Highly-focused narrow beam microwave radar pulse
  • Built-in high-contrast display option
  • Measuring range: up to 120 m
  • WPAN, HART and Bluetooth communication
  • 4-20 mA output
  • Process temperature: −40 °C to +200 °C
  • Process pressure: −1 bar to 20 bar
  • Sensor element accuracy ≤ 5 mm
  • Process connection options: thread, flange, special brackets
  • Housing: plastic (IP66 / IP67) or aluminium (IP66 / IP68)
  • Certificates: Ex d, Ex ia, Ex ta

View the Range

 

Typical SicWave LBR Sensor Applications

  • Crushers, belt transfer, raw meal, clinker and cement silos as well as silos for solid fuels
  • Breakers, storage silos for ore, silos in the metal and steel industry
  • Bulk material stockpiles, belt transfer, buffer and production silos in the mining industry
  • Storage and small silos in the food and beverage industry
Enquire Now

 

SicWave LFR for Liquid Level Detection

SicWave LFR Sensors

The 80 GHz SicWave LFR non-contact free-space radar sensor, with its highly-focused narrow beam, provides continuous level measurements, works with all liquids and is highly resistant to external interference, false signals, foam and deposits. Insensitive to material build-up, the LFR range of level sensors helps prevent unexpected downtime.

Up and Running in No Time!

Easy to commission, the LFR range can be put into operation quickly and easily and is maintenance-free. A wide range of options for antenna design, housing materials and a range of process connections ensure these sensors are ready for any application. A durable stainless-steel housing option is available for use in hygienic environments such as those required in the food, beverage and drug industries. A high-contrast built-in LCD display option is available, aiding set-up and installation and providing the user with essential sensor feedback data. Remote set-up and interrogation is carried out in the exactly the same way as the LBR range.

SicWave LFR Liquid Media Level Sensor Range Features

  • Non-contact detection principle, continuous measurement
  • 80 GHz free-space radar with various antennas
  • Highly-focused narrow beam microwave radar pulse
  • Built-in high-contrast display option
  • WPAN, HART and Bluetooth communication
  • 4-20 mA output
  • Measuring range: up to 30 m
  • Process temperature: −196 °C to +200 °C
  • Process pressure: −1 bar t0 25 bar
  • Accuracy of sensor element ≤ 1 mm
  • Process connection options: thread, flange, clamp
  • Housing: plastic (IP66 / IP67), aluminium (IP66 / IP68) or stainless steel (IP69)
  • Certificates: Ex d and Ex ia, WHG, shipbuilding

View the Range

SicWave LFR sensor in action

Typical SicWave LFR Sensor Applications

  • Chemical industry: large tank storage, storage and buffer tanks, reaction and transport containers
  • Oil and gas industry: mud pits, trip tanks, shakers and wastewater containers
  • Food and beverage industry: large, stirring and preparation tanks, thickener and filling tanks
  • Water industry: storage tanks for flocculants, coarse and fine screens
Enquire Now

 

Kempston Controls is the place to come to find the perfect SicWave Level Sensor for your next retrofit or installation project. Call us today on +44 (0) 1933 411 441, use the enquiry form below, or contact us via email at – sales@kempstoncontrols.co.uk.

 

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APM-MAX 21 and 23 Panel Meters, Process Signal & Power Monitoring in Full Colour!

Posted on by Rick Morgan

The APM-MAX 21 and MAX 23 panel meters have been designed especially for engineers who need an effective way to monitor and display a range of power monitoring, process signals and analogue data. The capable metes combine the instant visual representation of an analogue meter with the unrivalled speed and accuracy of a digital meter. Accepting a wide range of electrical inputs, the APM-MAX 21 and 23 Panel Meters can display essential data via their full colour RGB LCD in a positive or negative format.

APM MAX Range

 

Feature packed,  including:

  • 16 million colour, RGB display, back light
  • 60 segment curve bar graph with programmable scale
  • 2 independent alarm set points
  • Combined digital and bar graph display
  • Positive or negative display type
  • Programmable 4-digit starburst display, custom messages and annunciators
  • 2 digital outputs, 1 analogue output
  • Modbus, RTU comms with optional TCP/IP connectivity
  • Selectable to measure voltage, current, frequency or watts

 

The MAX 23 is ideal for use as a process meter or a shunt meter, perfect for low-voltage applications, while the MAX 21 is perfect for measuring amps, voltage, frequency and power in high voltage applications.

Easy to configure, you can plug your APM-MAX 21, or MAX 23 into a computer using a USB cable and easily upload and download new configurations using the free-to-download configuration software.

Versatile and dependable, the MAX 21 and Max 23, with a 25% larger screen than the standard APM Panel Meters, are easily installed into electrical cabinets and display panels and come as standard with two digital inputs and one serial input providing a capable colourful solution for your power display needs.

Enquire Now

 

The APM-Max 21 Full Colour Panel Meter

AMP MAX 21

The APM-MAX M21, with either a negative or positive full colour RGB display, can be configured to measure amps, voltage, frequency or power (Watts, VA, VAR & Power Factor) and almost any analogue signals and feature an array of configuration options, ideal for high voltage industrial and commercial applications.

 

APM-Max 21 Panel Meter Specifications

  • Full-colour, 4 digit, RGB backlight for endless configuration options
  • Positive or negative LCD display options, 2-line display
  • Measures and displays amps, voltage, frequency, power,  analogue signals
  • Frequency 0-400 Hz, Input range (V1) 0 – 600 VDC/AC (47-63 Hz)
  • Current input range, direct- 0-5 A DC/AC (45-65 Hz), with shunt 0-500 mV DC
  • Outputs – 1) digital (open collector), 2) digital (open collector), 3) Analogue (4-20 mA)
  • Power measurement – Watts, VA & Power Factor
  • Accuracy (DC & Frequency) 0.1%, AC – 0.5%, RMS display modes
  • Power supply – 100-240 Vac, 50-60 Hz
  • Dimensions 108 x 108 x 45 mm, Screen size 81.5 x 66 mm
  • Certifications – CE, cUL, UL

See More

The APM-Max 23 Full Colour Panel Meter

APM MAX 23

The APM MAX 23 is an all-round panel meter with endless configuration options. This panel meter, with positive or negative full colour RGB display and Modbus RTU communication as standard and optional TCP/IP, can be configured as a process meter or a shunt meter for multiple low voltage applications, ideal for monitoring almost any analogue signals.

APM-Max 23 Panel Meter Specifications

  • Full-colour, 4 digit, RGB backlight for endless configuration options
  • Positive or negative LCD display options, 2-line display
  • Monitor universal process signals such as 0-10 V and 4-20 mA
  • Frequency 0-400 Hz, Input range (V1) 0-10 VDC, input range (V2) 0-5 A DC
  • Current input range, direct – 0 -50 mA DC, with shunt – 0-500 mV DC
  • Outputs – 1) digital (open collector), 2) digital (open collector), 3) Analogue (4-20 mA)
  • Accuracy (DC & Frequency) 0.1%, AC – 0.5%, RMS display modes
  • Power supply – 100-240 Vac, 50-60 Hz
  • Dimensions 108 x 108 x 45 mm, Screen size 81.5 x 66 mm
  • Certifications – CE, cUL, UL

See More

Enquire Now

 

Contact Kempston Controls today to and let us help you choose which APM MAX Panel Meter is suitable for your application. Call us on +44 (0) 1933 411 411, email us at sales@kempstoncontrols.co.uk, or use the enquiry form below.

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Sirius Act ID Key-Operated Switch Starter Kits!

Posted on by Rick Morgan

Utilised in applications the world over, the electronic ID key-operated switches from the Siemens SIRIUS ACT family of commanding and signalling devices has proven its durability and flexibility compared to conventional solutions over-and-over again.

Customisation Abilities

These high-spec switches feature customisation abilities that allow the user to set authorisation for machine access, represented by 4 separate and individually coloured keys. A built-in RFID chip makes the keys uniquely identifiable ensuring they are used correctly and there is also an optional white key that can be configured to the customers specifications.

If the SIRIUS ACT ID Key is lost the systems remain secure as the key can be blocked and replaced. Individual access levels act as a time stamp to see who has used the HMI, and when a key has been inserted on the PLC side via a monitored output. With two different Starter Kit versions available this allows customers to choose the option that best suits their individual needs.

SIRIUS ACT ID Operated Key Features

  • Individual authorisation management for groups and individuals
  • Unambiguous identification of users
  • Increase plant safety
  • Highly flexible authorisation assignment

Take a look at the variety of ID key-operated switches available and see for yourself how the Starter Kits work.

Siemens SIRIUS ACT ID Key-Operated switch kit

Choice of pre-programmed and freely programmable options for the perfect application solution.

The two Starter Kits contain everything you need to get started:

  • SIRIUS ACT components, ID key operated switch including ID key
  • Label holder with 4 labels
  • Partially insulated screwdriver
  • IO-Link electronic module (pre-programmed or freely programmable)

 

SIRIUS ACT Starter Kit Advantages:

  • Individual authorisation management for groups or individuals
  • Unambiguous identification of users
  • Increased plant safety
  • IP65 protection rating
  • Different coloured RFID keys for each authorisation level
  • Unrestricted selection and combination of authorisation levels, freely programmable for individual special locks via IO-Link
  • Easy integration into plant via TIA Portal (Port Configuration Tool)
  • Highly flexible authorisation assignment

Siemens SIRIUS ACT ID Key-Operated switches

SIRIUS ACT ID Key-operated Switch Starter Kit 1 – 3SU1900-0XD10-0AA0

  • ID Key-operated switch with pre-programmed IO-Link Electronic Module
  • IO-Link module with four pre-programmed authorisation levels
  • Coloured keys: Authorisation levels encoded at the factory
  • White key: Authorisation levels 1–4 freely programmable via IO-Link (individual special lock)
  • Simple disabling if keys for special locks are lost
  • Easy plant integration via TIA Portal (Port Configuration Tool)

 

SIRIUS ACT ID Key-operated Switch Starter Kit 2 – 3SU1900-0XE10-0AA0

  • ID Key-operated switch with freely programmed IO-Link Electronic Module
  • Fulfilment of customer-specific application requirements, the four LEDs on the actuating element can be encoded as required

IO-Link is used to transmit the following signals:

  • Impulse rotate left
  • Impulse rotate right
  • ID key inserted
  • ID number

 

With the ability to reduce the use of personalised passwords and the issues caused by their loss and maintenance and to improve device control and security it is easy to see how the SIRUIS ACT ID Key products are the ideal solution.

Kempston Controls, as a Siemens supplier partner, has access to the entire SIRIUS ACT ID Key range, call us on +44 (0) 1933 411411 or email sales on sales@kempstoncontrols.co.uk or use the enquiry from below to discuss your requirements today.

Enquire Now

 

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The PP20H Pressure Sensor from Baumer, the ideal Hygienic Pressure Sensor Solution

Posted on by Rick Morgan

There are many manufacturing and processing industries that demand high levels of hygiene, such as the food and beverage industry and pharmaceutical manufacturing.  Within the installations that operate in those sectors there will probably be a need to accurately measure and monitor the pressure of fluids and gasses, which is where the need for a dependable pressure sensor comes in. The pressure sensors will of course need to guarantee that they can withstand demanding cleaning schedules, won’t trap and harbour processing media traces and are as accurate, robust and dependable as possible. Baumer are renowned for their impressive pressure sensor portfolio and they have the ideal sensor solution for demanding applications.

pressure sensor environment

The PP20H Hygienic Pressure Sensor 

With its modular design, pressure ranges from –1 to 40 bar and a wide array of process connections the PP20H Hygienic Pressure Sensor series from Baumer is of a fully welded stainless steel construction and features a condensation-resistant silicon measuring cell.  This top-spec Pressure Sensor can be configured from a wide range of parameters to suit your process requirements including measuring range, accuracy, type of pressure, output signal, process connection and more. Available optionally with IOLink, (in parallel with  4 … 20 mA) they meet the high hygienic requirements of the food and pharmaceutical industries and are CIP and SIP-capable.

PP20H Pressure Sensor

Processing Safety

Excellent temperature and long-term stability coupled with high accuracy guarantee the safe monitoring, operation and control of demanding hygienic processes in a humid environment, even with frequent temperature cycles.

  • Small form factor means greater flexibility
  • The pressure sensors cover a wide media temperature range from –20 °C to 125 °C without a bespoke cooling line. More compact, less space is required in the system.

 

Pressure Sensor Features and Benefits

  • Absolute pressure, relative pressure and vacuum measurement
  • All typical hygienic connections options available
  • Resistant to all common CIP cleaning media
  • Condensate-proof measuring cell
  • Optionally available with IO-Link (in parallel with  4 … 20 mA)
  • Space-saving design
  • Design and materials meet food and pharmaceutical standards
  • Versions compliant to 3-A sanitary standards, FDA and with EHEDG certification
Enquire Now

PP20H Pressure Sensor IOlink

IO-Link for Centralised Configuration

When an IO-Link option is utilised, this makes it possible to configure several pressure sensors simultaneously, simplifying switching point adjustment for different process stages and ultimately saving time and money. Data is the fundamental building block of process and product optimisation and using IO-Link ensures that valuable, additional data is accessible for analysis. Apart from the analogue 4 … 20 mA signal, further data such as cell pressure and pressure sensor temperature can be recorded. This process data can be used, for example, to determine the temperature of the medium being used. Further data that can help to identify the sensor can be loaded at any time using tags that can be configured individually.

Enquire Now

 

The Baumer PH20H Pressure Sensor range are the go-to-solution when it comes to reliable absolute and relative pressure and vacuum measurement in demanding hygienic environments. As Baumer supplier partners Kempston Controls has access to their entire product portfolio. Call our dedicated call centre on +44 (0) 1933 411 411 or email sales@kempstoncontrols.co.uk, or, alternatively use the enquiry form below to discuss your hygienic pressure sensor requirements with us today.

 

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In Control – The Kempston HVAC & Process Control Team

Posted on by Rick Morgan

Kempston Controls has an enviable reputation amongst it peers for the provision of high-quality products from world leading brands at the best possible prices, all with expedited delivery.

Controlling the Process

To add yet more strings to our bow the newly created HVAC & Process Control Team brings decades of relevant industrial expertise to help provide you with technical product solutions for your next installation or retrofitting project.

Knowing What Works

With Kempston Controls extensive HVAC and control product offering this experienced team knows what works and backed with competitive pricing, exceptional stock levels and exemplary service they have the foundation to help serve you better.

Continually updated and trained by leading manufacturers in the latest design and product innovations, the Process Control Team can source top brand products along with the best value alternatives to suit your needs and pricing requirements.

Extensive HVAC Product Knowledge

The HVAC & Process Controls Team are here to help you choose the right product from a vast range of stocked items including:

  • Sensors
  • Metering
  • Valves and actuators
  • Level Detection devices
  • Pressure Sensors and Switches
  • Thermostats
  • Heating Controls
  • Flow Devices

Supplied from a breadth of leading manufacturers including – ABB, BURKERT, Danfoss, Danfoss Heating, Endress & Hauser, Gems, Honeywell, Honeywell FEMA, Schneider Process, SICK and Siemens.

Process control and HVAC

This dedicated team can provide Service and Facilities Management companies with commercial spares as well as Building Controls and BMS peripheral equipment to System Integrators and Mechanical Contractors.

Enquire Now

 

Meet the HVAC and Process Control Team!

Sandeep Sarpal

Sandeep became involved in the HVAC industry back in 2008, when he joined a leading manufacturer of gas valves, pressure switches, flow sensors, valve actuators, building controls and other control products. Rising rapidly through the ranks from Technical Sales to Sales Manager and Product Champion, he joined Kempston Controls in 2020 as a Commercial Manager of the Process Division.

Paul Earl

Paul’s career began a few decades ago with a 4-year Electronics Apprenticeship which then led to 20 years of service in various roles in the electronics and radio & satellite communications industry.  A change of pace led to Paul working as an electrician for a small local building company for a while and then on to Danfoss, joining their heating technical support team for a number of years. Paul has been with Kempton Controls since 2018 working within the technical team.

Luciano Piccini

With an Electrical Engineering BSc degree, Luciano has been engaged with the industrial sector his whole career in a variety of roles and functions: Account, Regional, National and Product, Project, Plant & Production Manager and Sales and Marketing Consultant roles. Providing technical and commercial support for a range of products including Process industries field instrumentation; Control (DCS/PLC), Scada, F&G, ESD, EMS systems; Analytical systems, VSDs, Power Houses (Engineered packaged solutions). At the beginning of his career Luciano was involved with electronic components, ERP systems and embedded electronic system design (HW+SW).

Comprehensive Support
All of this backed up with comprehensive technical support before during and after the installation process to help you easily integrate your chosen HVAC & Process Control hardware into your system and for any upgrades you might need! Call them today on +44 (0) 1933 411 411, email them at process@kempstoncontrols.co.uk or use the enquiry from to discuss your requirements.

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